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3D Printing Custom Orthotics

Mandate

Producing multiple batches of custom-designed, durable orthotics repeatedly. This needed to be accomplished within short timelines to enhance the quality of life of patients suffering from foot problems.

Goals

  • Rapidly producing personalized and unique orthopaedic devices that conform to the foot’s shape.
  • Manufacturing durable orthotics that are resistant to moisture and boast excellent mechanical properties.
  • Finding an efficient manufacturing solution for several small batches of unique products, ranging from approximately 40 to 100 units.

Results

  • Production of unique orthotics tailored to each patient’s morphology.
  • Access to advice and technical support.
  • Durable and high-quality products made from Nylon PA 11 with superior mechanical properties.
  • Orthotics sealed through an environmentally friendly post-treatment process involving forced steam, significantly improving the part’s durability and moisture resistance.
  • Various batches of unique products with competitive cost per part.
  • Just-in-time manufacturing optimized for variable batches every two weeks, combining responsiveness, swift execution, and rapid service.

3D Printing Custom Orthotics