Producing multiple batches of custom-designed, durable orthotics repeatedly. This needed to be accomplished within short timelines to enhance the quality of life of patients suffering from foot problems.
Goals
Rapidly producing personalized and unique orthopaedic devices that conform to the foot’s shape.
Manufacturing durable orthotics that are resistant to moisture and boast excellent mechanical properties.
Finding an efficient manufacturing solution for several small batches of unique products, ranging from approximately 40 to 100 units.
Results
Production of unique orthotics tailored to each patient’s morphology.
Access to advice and technical support.
Durable and high-quality products made from Nylon PA 11 with superior mechanical properties.
Orthotics sealed through an environmentally friendly post-treatment process involving forced steam, significantly improving the part’s durability and moisture resistance.
Various batches of unique products with competitive cost per part.
Just-in-time manufacturing optimized for variable batches every two weeks, combining responsiveness, swift execution, and rapid service.